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  1. BossDog

    What's going on in your shop?

    Just 5 of them.
  2. BossDog

    Who is using a HF Metal cutting bandsaw?

    I’ve used a HF 4x6 for 20+ years. I am on my second one and this one is at least 15 years old. We use it every day in our shop. The flimsy table has to be replaced with at least 1/4” stock. We have replaced the roller bearings at least once but I see that as expected. I think it might be one of...
  3. BossDog

    How is everyone holding up?

    Closing this one. No politics because it always degenerates to a negative.
  4. BossDog

    Can it be too tight.

    Pins that are snug will eventually crack wood or bone scales. Maybe not right away but eventually as material expands and contracts with humidity. Look at all the old knives with cracked handles. Gather some wood dust of your handle material in a small cup and mix with epoxy and use that. The...
  5. BossDog

    Forging a large Damascus "can"

    How are you ripping your billets laterally? I HATE sitting at my little 4x6 HF band saw and pushing for an hour.
  6. BossDog

    Setting a button on an auto - one way to do it.

    Most buttons on auto knives have a 5 degree or 7 degree ramp that under spring pressure pop up and hold a blade in the open or closed position. Getting that button centered, especially on the open position is tough. There are tapered end mills sold most everywhere that sells end mills in 5 and...
  7. BossDog

    Forging a large Damascus "can"

    good video Ed. I'm amazed at the initial size of your cannister.
  8. BossDog

    What's going on in your shop?

    I got the last billet cleaned up. This one is Zirconium with three types of Titanium alloys. Zirc throws hot, burning sparks when milled. I had to stop and clean up swarf before doing too much so I didn't burn the place down. And here are all three billets. The one of the left is for back...
  9. IMG_2574.mp4

    IMG_2574.mp4

    ZircTi. Zirc plus 3 types of Ti Damascus.
  10. BossDog

    What's going on in your shop?

    No we didn't.
  11. BossDog

    What's going on in your shop?

    I managed to clean up one billet of Ti. This one will be back space bars or bolsters I suppose.
  12. IMG_2557.mp4

    IMG_2557.mp4

    Titanium Damascus
  13. BossDog

    What's going on in your shop?

    I showed some titanium billets earlier. Here the billets. These were in cans that have to be peeled. Ti doesn't stick to steel but it will create mechanical locks all around the edges and these dimples. Here I tried face milling but the can started to delam and chewing up the carbide inserts...
  14. BossDog

    What's going on in your shop?

    This is Alyssa, she works in our shop as a welder and fabricator. I had her weld up the Ti billet several of us made. The billet is stacked and then completely boxed in with mild steel. Every seam is welded so no oxygen gets in. A close look at the billet before it is completely welded shut...
  15. BossDog

    What's going on in your shop?

    Last Saturday we hosted a Midwest Knifemakers Guild meeting at our shop. If you aren't in a guild, join one. If you don't have a guild close to you start one. These are all about exchanging knowledge and techniques and making friends. . Peter Martin demo's making Mokume. Cody Hoffsommer is...
  16. BossDog

    What's going on in your shop?

    I need to locate the center of this hole to use the annular cutter. These are often called generically as rotabroach's but that is a brand. I have the work clamped to a fixture plate and then tight in the vise on the mill. I use a drill rod that is 1/4" that fits the pivot hole exactly. I move...
  17. IMG_2411.mp4

    IMG_2411.mp4

    Proto switch blade
  18. BossDog

    What's going on in your shop?

    LOL. Titanium is challenging but I like/hate it. If you like a Ti fire, wait till you set some zirconium on fire. Seriously though, I make it a point to watch the sparks and clean up any Ti dust or swarf. It will ignite and then it will burn on it's own and is very difficult to extinguish. Ti...
  19. BossDog

    What's going on in your shop?

    Getting ready for the Midwest Knifemakers Guild meeting here this Saturday. I have a few guys showing up Friday afternoon to monkey around. Peter Martin and I will be forging some titanium damascus so I am prepping a couple billets. These are either .030" or .040" thick pieces in 6AL4V and 6242...
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