Rex, Thanks!
Yes they were milled out of a solid bar. I am no machinist at all either. I had a lot of help from machinist and other knife makers that showed me how to do it. I like it better than attaching bolsters by welding or soldering. It takes a little longer but works better for me in the end.
I made up a plate with a cleat on the back to hold in my vice and square all edges. I drilled some pin holes inline and drilled and tapped some holes for hold down clamps. I scribe where the bolsters will be, line it up with a machinist square and clamp it down. When I get to where the cap will be I loosen the clamps and lineup that scribe mark and finish milling to the line.
Here is a photo of what I use on my mill drill.
View attachment 31912
Craig
Craig,
That is a SWEET little jig you have there Bud, I don't know where I got the idea from, I'm sure I picked it up somewhere. I was curious about the weight and "feel" of it, It should be a stronger design. The waste bothers me a little bit, but in the end it's worth it.
Where did you get the idea for this type of construction? I was thinking about trying Aluminium, I think the best material for this type of build would be Titanium, just think of the possibile with annodizing and on a fixed blade it would leave an incredible amount of room for engraving. Not having a mill any more, I come up with a lot of "needs" for one now. Having good equipment is a luxury, I learned that having even the best equipment doesn't mean a hill of beans if you don't know how to run the eqipment properly! I had a HF mini mill, good mills are a bit much, too much for me to spend for the next couple of years, unless I get to making a lot more knives and saving that money to buy one. But, I'd probaly buy a Hydraulic Press first.
Im planning on getting one like this started soon, I haven't gotten into making folders yet and the first time I did get started on one, I got so frustrated trying pick up the screws, trying to use my big hands for something that wasn't meant for them to do, I finially realized that I wasn't having fun, so I set it a side for a later date.
I have planned on making folders ever since I started making knives, I think I'm ready to give it another go, and take my time, not rush it and try to make it FUN!!!
I'll say it again, this knife is a BEAUTY!!!! Thanks for sharing, Rex
One thing I've noticed about equipment in the South, The North has, a lot more of this type of equipment, I rarely ever see any heavy duty machining type equipment. I've seen a couple of machines I would have loved to have gotten. One was a Bridgeport knee mill, the other was a surface grinder, for $600!!!! At the time, I didn't know anything about surface grinder, so I didn't realize what a deal that was! It was a bigger one, I can't remember for sure, but I think the size of it was 12 x 8 or something like that.
I've got every person I know watching for anvils, there simply aren't that many around here, I do recall during the Civil War, when the North would find an anvil the would break the horn off of it. That could be a reason, that and the fact that the North has been in business longer than we have and that there is so much more industry up that way.
I was thinking about using Nickle Silver for the liners and bolsters, it would be pretty easy to work with, I would have to question the strength of it though, BUT(!) it would look incredible engraved.
How thick did you leave the liners. I was thinking 1/8 or maybe less, 1/8 would leave even more room for engraving.
Did you had any steps that were more difficult? Any problem areas that I should be aware of? Also, what kind of bushings/washers did you use?