Benr.t
Well-Known Member
Hey guys I have recently designed and am in the process of building a new full tang tomahawk. I have been asked to to a larger model, so this is it.
I understand "tactical" tomahawks aren't some of your guy's thing, but I know a few of you like them, so I wanted to share. I have snapped some pics along the way to show some of my processes.
I had the hawks waterjet cut from a very large sheet of 4140, but they still need quite a bit of work to clean them up. Here I am cleaning the top profile on one of them.
[video=youtube;sEGwJG9Bhdg]https://www.youtube.com/watch?v=sEGwJG9Bhdg[/video]
Next I go through and drill all the holes to their final dimensions.

I made a simple little template to mark where I will hard stamp the blades. I use a 12 ton press that I built for the job.

And the results

The axes had quite a warp to them for some reason, so I straightened them out prior to grinding. Here is one on my granite surface plate, nice and flat now.

Here I am scribing the lines that I will grind to.

I understand "tactical" tomahawks aren't some of your guy's thing, but I know a few of you like them, so I wanted to share. I have snapped some pics along the way to show some of my processes.
I had the hawks waterjet cut from a very large sheet of 4140, but they still need quite a bit of work to clean them up. Here I am cleaning the top profile on one of them.
[video=youtube;sEGwJG9Bhdg]https://www.youtube.com/watch?v=sEGwJG9Bhdg[/video]
Next I go through and drill all the holes to their final dimensions.

I made a simple little template to mark where I will hard stamp the blades. I use a 12 ton press that I built for the job.

And the results

The axes had quite a warp to them for some reason, so I straightened them out prior to grinding. Here is one on my granite surface plate, nice and flat now.

Here I am scribing the lines that I will grind to.
