Erin Burke
Well-Known Member
All right... pins are staying as they are.
Made some more progress on this knife today... and can now touch on some steps that I skipped with knife 8a earlier in this thread. Since the photos in my last post, I used a 40-grit belt on my flat platen to thin down the scales a bit. I use a set of caliper to make sure both sides match. In the photo below I have touched the handle to my 8-inch wheel to begin contouring. It's really all about "feeling" the handle as I grind this part. I adjust my grooves to where these start to feel "right" in my hand.
Next I begin the process of rounding with the 45-degree angle you see below. This was done with a 80-grit belt on my 8-inch wheel.
Then I start "blending". For this, I will use my 8-inch wheel, my 1.25" small wheel (pictured) and my 0.75" small wheel. Usually I am using 120-grit AO belts for this work. Slowly, this is starting to look more like a knife handle.
I will also use the shoe-shine method with strips of shop-roll to add a more natural radius to the handle.
Then comes the hand sanding... lots of hand sanding. I will hand sand from 100-grit up to (on this knife) 800-grit. On some knives I will take hand sanding up to 2000-grit... but on this knife I plan to try something a bit different with the finish on the fittings, so 800 should be enough.
I think the next photos should be of the finished knife. After that, only one more of this batch to go. I am really loving this design. I hope the boys like them too.
Made some more progress on this knife today... and can now touch on some steps that I skipped with knife 8a earlier in this thread. Since the photos in my last post, I used a 40-grit belt on my flat platen to thin down the scales a bit. I use a set of caliper to make sure both sides match. In the photo below I have touched the handle to my 8-inch wheel to begin contouring. It's really all about "feeling" the handle as I grind this part. I adjust my grooves to where these start to feel "right" in my hand.

Next I begin the process of rounding with the 45-degree angle you see below. This was done with a 80-grit belt on my 8-inch wheel.

Then I start "blending". For this, I will use my 8-inch wheel, my 1.25" small wheel (pictured) and my 0.75" small wheel. Usually I am using 120-grit AO belts for this work. Slowly, this is starting to look more like a knife handle.

I will also use the shoe-shine method with strips of shop-roll to add a more natural radius to the handle.

Then comes the hand sanding... lots of hand sanding. I will hand sand from 100-grit up to (on this knife) 800-grit. On some knives I will take hand sanding up to 2000-grit... but on this knife I plan to try something a bit different with the finish on the fittings, so 800 should be enough.
I think the next photos should be of the finished knife. After that, only one more of this batch to go. I am really loving this design. I hope the boys like them too.