I got started on the sheath last night. I’ve made close to 20 of these knives, so I have a template for the sheath that I cut around.
Next, I mark a center line on the inside of the sheath and v-groove it. I cut 3 grooves, one on each side of the line and then one in the middle. I think this helps the sheath to fold better.
The next step is the prepping for the stitching of the belt strap. I groove for stitching, drill the holes with a 1/16” bit and fold it to the sheath and drill the holes in the body of the sheath.
After that, I cut a flap on the inside of the sheath where the stitching holes are. I will stitch under the flap then fold and glue the flap over the stitching to prevent the knife from cutting the stitches.
Next, I sand the inside of the sheath with a 400 grit belt on the sander to smooth it up.
Here I’ve grooved the front of he sheath for stitching, and marked out for stamping.
The stamping is done. If the dying goes right, the sheath will have the same theme as the checkered handle. I’m planning to get this sheath done today so we can all find out.