Back at it with some disjointed photos.
PHOTO 59 (Wasted Photo)
After the trauma with my previous blade polish, I decided that I needed to focus in a new direction to regain my mojo.
Nothing says I can't put the blade on hold for a few days and give the handle some attention instead... so I took this photo here when I thought I was going to do some handle shaping before glue-up. I've traced the copper spacer onto the face of the handle block.
But then I changed my mind.
PHOTO 60 (Shaping Guides)
Self-explanatory, no?
Some templates for shaping the handle. The oval-like part in the middle will define the shape of the butt… with the narrow lines in the middle helping me align the template with the black G10 frame. The tapered sticks at the top and bottom will define the flats on the front and back of the handle.
The dirty keyboard proves that I’m a real manly man… who really needs to clean his keyboard.
Surprisingly, my grossest keys are the “1” and “2” keys (not shown)… which leads me to the following conclusions:
1. That I make a lot of lists.
2. That my lists are typically short.
PHOTO 61 (Getting Old)
To fit with the color palette of Karelian Birch and copper, I’m looking for a nice dark finish to the tsuba/guard. To get something that looks (at least mildly) organic, I run the steel through several baths in bleach, followed by some scrubbing with steel wool. Between some of the cycles I’ll rub with gun blue.
PHOTO 62 (What’s my name?!)
I couldn’t wrap my head around marring this type of blade with my mark… so my name is going on the underside of the tsuba.
Here I have a stencil taped to the blade and I’m etching away. One alligator clip is fastened to the bare metal and the other is fixed to the damp (
damp with magical etching juice) end of a q-tip.
PHOTO 63 (Two by Two)
Here’s the bottom side of the finished tsuba/guard.
PHOTO 64 (Son, Let’s talk about protection)
So guess what… I went back to 2500-grid paper and refinished the blade. I made some minor modifications to my process to increase the definition in the grind transition… and I photographed none of it. Your welcome.
This photo, however, shows how I protect the blade for installation of the handle and fittings.
First clean thoroughly with soap & water and dry completely. Next, add blue tape and seal edges tightly. Then wrap in sufficient black electrical tape to provide physical protection against clamping.
PHOTO 65 (Maths)
In this image, I’m mixing up some Agraglas epoxy. The stuff is typically measured by volume… but weight works as well (but requires the maths).
I chose to dye the epoxy black for this knife. Acraglas epoxy dye is crazy s#!t… to turn that entire cup of epoxy pitch black, all I had to do was dip the tip of a toothpick (like maybe a 1/8”) into the dye then stir. Mind boggled.
PHOTO 66 (Glue and Tape)
This is my newest hi-tech method for applying pressure during glue-up… the rubber bands kept falling off so I had to pull out the duct tape.
Take that, stupid rubber bands.!..
PHOTO 67 (Getting in Shape… aka Jane Fonda)
Now that CAD drawing from Photo 60 begins to make sense.
The spacer and guard are well taped up to protect against files and rasps. You'll note that I didn't do any handle shaping prior to glue-up... which, again, is why Photo 59 was a wasted image. It's all part of the process.
PHOTO 68 (Awesomeness Prep)
Might as well throw this photo in here as well.
In the original sketch, you'll see that a portion of the handle is wrapped. I don't want the cord to sit ON the handle, but want it slightly inset. There's still a bit of finish work to take place in the nooks and crannies... but you get the idea.
And... as of last night, this knife is basically done. The West Systems epoxy is still drying in the handle wrap (
after several wrapped handles, I'm beginning to think that the 209 Extra Slow Hardener may have been a mistake ), and I still need to set the final edge... but this one is essetially
in-the-books.
Now, as I start thinking about taking finished photos, I find myself asking that age old questions,
to sheath or not to sheath.
You know what my dream is?... It goes something like this...
It's a warm summer evening. I'm sitting in at a computer desk in the middle of a moonlit glade. I have just posted my recently-completed, super-awesomer-than-I-anticipated-given-all-the-problems-I-encountered knife, without a sheath, for sale on a prominent blade forum (I forget the name). A fine gentleperson has just sent me an email, asking to purchase the knife, but has requested that I ship it to another gentleman by the name of Paul Long. Who is this Long fellow?... Well, it turns out that Mr. Long is fairly handy with an awl, and is know for his fine leather goods. A warm tingle spreads through my body. Not only that, but after Mr. Long has dressed the blade in suitable attire, the entire package is then to be shipped to a really-real professional knife photographer (names are not important, but monikers rhyming with Raleb Coyer and Cim Jooper are thrown around). Next, a choir of tastefully-naked {girl} angels encircles the glade and begins sweetly singing me awake... while at the edge of my consciousness, Alice Cooper carefully packages my knife for shipping.