It's difficult to find
great bali making tutorials out there... and everyone does things slightly different. There used to be a decent tutorial from Terry Guinn on EDCKnives.com. It looks like it has been
vanished... at least I couldn't find it anymore. Ruben Calo has a basic bali tutorial on
his site. Some guy named Chtorr has a tutorial (written in Czech)
HERE. I've made a few balisongs myself (but am by no means and expert)... you can find some simple - if incomplete - WIPs
HERE and
HERE. I show the use of a small mill (equipped with DROs) for my bali work, which may not be useful to you. I'd be happy to provide you with any info that I can based on my limited experience.
Erin
Edit: I also posted some progress shots of a bali sporadically on pages 6-14 of THIS THREAD.