Third and Fourth completed, and a question about hiding pins

Lucas

Member
Finished up my third knife last week, and fourth knife yesterday. Apologies in advance for bad cell phone photos.
This is the third, it is 1/8" 1084 from Aldo. I used maple for the scales, and black paper micarta for the bolsters. Blade is 3 3/8", sanded out to 1000 grit and buffed
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Now that leads me to the fourth, and my question. I think I know where I went wrong, but better to be safe than sorry for next time. This one is 180 layers of 1084 and 15n20, random pattern, drawn out to 1/8" thick. I used a chunk of quilted maple I found in my wood box, brass bolsters and pins. Blade is 2 5/8"
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As the pictures show the bolster pins on the right side of the knife hid pretty well when polished up, but one the left they are still visible. I did try to force visibility of this as much as possible in the camera angle of the picture, so you can clearly see the ring around the pins. The holes through the bolsters were drilled with and 1/8" bit. I trimmed the pins, 1/8" brass round, to be exposed 1/16" either side before peening. Hammered until the heads were about 3/16" round, all four. My thought is that I made a beginner mistake and must have gotten some epoxy on either the pins for in the holes when I was clamping up the bolsters, and therefore didn't get a good expansion of the pins on the left side. Should I not use epoxy to seal under bolsters, or just be more careful next time about not getting any around the pin holes? Thanks for any advice.
 
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I have not attempted bolsters yet but looking at the circle around the pin and looking at my own knife I had a bit too much epoxy in a pin hole and the hole was a hair to big it did the same thing on a handle replacement that had a pin through the pommel one side disappeared an the other is visible if you look.
Did you peen on both sides of the pin equally? Is a beautiful 4th knife. If thats the only error you are on a good path to be a quality maker.
 
Get yourself a tapered reamer and put a good taper on the pin holes,then peen the daylights out of the pins and you should have no problems with your pins showing.
 
Get yourself a tapered reamer and put a good taper on the pin holes,then peen the daylights out of the pins and you should have no problems with your pins showing.

+1. A good taper pin reamer will help with this. Like you noted in the OP... it's best to avoid epoxy in the pin holes. A good tapered peen will usually hold things nicely.
Erin
 
Third and fourth knives? You look like you're more advanced than that. Too bad about the hidden pin that didn't hide on one side but your work is really outstanding.

Doug
 
I will be checking into tapered reamers myself but, have a similar problem on my first knife not to mention tool marks and sanding scratches. Mine should looks as good as yours after about 20 more.
 
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