This thread has inspired me. I had a prototype that needed testing anyway, so I took some of the ideas here and put 'em to work. Time for me to put my money where my mouth is!
I have had my hands tore up while evaluating knives. If the makers would of handled their knives they would of caught these bad areas.
Makes sense to me! I have no desire to make any knives that don't earn their keep. You're not going to use it if it hurts.
If you believe that you've produced a good "using" knife...get a 4x4 and cut through it with your knife. If you can get through the 4x4 without a blister, bruise, or other wound, then you have produced a knife with good "user" characteristics.
Darn straight. Now, this knife was never designed to be a chopper or survival knife. It's meant to be a general-purpose/EDC blade, not a combat knife. But what if I got lost and this was the only knife I had?
I sharpened it on a standard Lansky system, set at 20 degrees per side. It cut paper and carboard nice and clean. Then I used it to cut, whittle and chop through a 2x4. Didn't have any 4x4's on hand, but I thought that would give a fairly good idea if it will hold an edge. It did. Then I took a deep breath and plunged the tip into the 2x4 and proceeded to stab/pry/dig my way through it. I was frankly surprised I didn't bust the tip off, this blade is ground pretty thin and tempered quite hard.
I was able to cut paper cleanly and shave hair (not so cleanly) with it after all that. I can see a few shiny spots on the edge, but no chipping or bending, not even at the very tip.
Just as important, I didn't get any blisters or hot-spots in my hand. It was comfortable in all positions.
blade: 1/8" CPM-154, mild distal taper, full convex, Rc=59. handle: black canvas micarta, 1/4" SS corby bolts.
All the credit for the blade goes to Crucible Metals and Brad at Peters HT... quality steel and quality HT is what made this knife perform so well. I just ground it and put the handle on.

I'm learning where to "soften" up the handle shape so it doesn't dig in but gives you something to grab onto.
I welcome any comments. Thanks for reminding me to put this thing through some testing!
P.S. the orange on the blade is the reflection from the Home Depot box it's on, NOT rust or blood
