Kevin R. Cashen
Super Moderator
Years ago when one of my best clients asked if there was a sword that I had wanted to make, and one immediately came to mind. On one of my sword research trips, to England, back in 2008, I had studied some fantastic pieces at London’s Victoria and Albert Museum. These really great swords are not on display but are tucked safely way in an archival vault. Since that time, several of those swords called to me from my stacks of sword documents. One in particular had both elements of a cut and thrust sword and a rapier, handling just like the later but also capable of a serious cutting action. It was believed to have been assembled by Dresden swordsmith Othmar Wetter in 1590 for Elector Christian I of Saxony, and the hilt work was stunning. I always wanted to recreate that piece and now a client was offering me the chance.
I created some design drawings for the project and, after deciding to forgo some of the more over-the-top elements of the lavishly gilded hilt, my client agreed that it would be the sword to make. Over the next couple of years, I worked on the piece while also tending to my many other teaching, speaking and general bladesmithing obligations. It took me most of the fall of 2017 to finish the decorative chisel work in the complex hilt, but by February I was finally ready to deliver what was one of the finest pieces I have made to date.
The Blade is L6 tool steel, martempered for maximum strength and impact toughness. The Pommel and complex swept hilt is 1018 steel chiseled with a vine like scroll work that was copied from the original and then fire blued, rather than gilded (the idea of burning off a gold/mercury amalgam did not appeal to me). The grip is wrapped exactly as the original with two twisted wires of bronze, separated by a single twisted iron wire. The scabbard is of my own design, since the original is long lost, and is carved poplar wood covered in a rich, goat skin, book binding leather with 1018 fire blued throat and chape.
The sword is incredibly light and fast and feels fantastic in the hand. I very much enjoyed the look in my client’s eyes when he held it for the first time when I delivered it to him at the Badger Knife Club show in Janesville WI, where it won the Best of Show award.
I created some design drawings for the project and, after deciding to forgo some of the more over-the-top elements of the lavishly gilded hilt, my client agreed that it would be the sword to make. Over the next couple of years, I worked on the piece while also tending to my many other teaching, speaking and general bladesmithing obligations. It took me most of the fall of 2017 to finish the decorative chisel work in the complex hilt, but by February I was finally ready to deliver what was one of the finest pieces I have made to date.
The Blade is L6 tool steel, martempered for maximum strength and impact toughness. The Pommel and complex swept hilt is 1018 steel chiseled with a vine like scroll work that was copied from the original and then fire blued, rather than gilded (the idea of burning off a gold/mercury amalgam did not appeal to me). The grip is wrapped exactly as the original with two twisted wires of bronze, separated by a single twisted iron wire. The scabbard is of my own design, since the original is long lost, and is carved poplar wood covered in a rich, goat skin, book binding leather with 1018 fire blued throat and chape.
The sword is incredibly light and fast and feels fantastic in the hand. I very much enjoyed the look in my client’s eyes when he held it for the first time when I delivered it to him at the Badger Knife Club show in Janesville WI, where it won the Best of Show award.
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