This is a subject I am pretty well informed on as I used to wear breathing apparatus day in day out for my job.
With all designs of respirator what is good for one man is useless to another, the main reason being is face fit.
For example my BA mask was a small size, not many guys had faces small enough for this, it is mainly women that use this size. Most guys are medium and large sizes.
It even gets a bit more confusing as some manufactures even have Caucasian, African face size and oriental sizes too due to the huge variations in face sizes in the world.
Our BA's were under positive pressure which is supposed to prevent the ingress of toxins / particles into the mask as the pressure across the mask was greater that of the atmosphere. This has now been debunked as it has been proven as lung pressures under extremes / arduous work can on exhalation, exceed the pressure across/ within the mask. This means that the pressure will for a fraction of a second equal that of the outside pressure …...where all the nasty stuff is. This means the mask can be 'blown' away from the skin at the weak spots, such as a chin or forehead where masks tend to slip due to sweat. In the split second the mask /external pressure may be equalise and the wearer gets a lung full of the toxin as he inhales. The mask will then reseal and be positive pressure again, these are extremes but can occur.
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This happened to me on an aircraft craft and no one believed me but then three more guys said the same and it was found our masks were either too big (as in my case due to my employer saying one size fits all) or th masks were never face fitted in the first places,as masks should be personal fit and never shared.
Now in the workshop you really do without exemption need a good fitting mask. Mine is a 3M in an extra small type. It is easy to check if it fits by removing the filters then sealing the holes hard with the palm of you hands, breath in hard and the mask should suck to your face. If it doesn't the mask might be too big, easy to tell as the air will be coming in under the seal, normally around the side of the nose or chin on the half face type masks, full face masks , well mine used to leak around the fore head and chin. So either go down a face size or check the exhalation vale is sting correctly, normally two then flaps or rubber on the inside, you mask might just need a wash as it has dirt under on of them? Once you can suck the mask flat to your face you will have a seal.
Once the filters are on set about your work having preadjusted the straps , it there is more than one of you use the buddy buddy principle and help each other set the straps central on your head.
This method will work for all face mast, full or partial...….If your an owner and have employees they should have their own mask and you can get a company in to ensure the masks are correct and well fitting. Our breathing apparatus masks used to plug into a computer via a hose/ valve device which gave the lung function and also drops for any leaks. The final test was to hold a rag soaked in amyl acetate.......if you could smell pears.....you mask isn't fitting.
Now for us as knife makers we can learn from the above as I am sure some of you will not realise there are different sizes. Things such as facial hair
which can break a seal, sweat will make he mask lose its seal, so take it ofr dry it , towel your face, then try it again .
When you try your mask for fit you need your glasses on, as they will affect the fit. Once fitted tilt the head and shake it and see if the seal holds.
Check the filters, arethey in date or 10 years old? . Every month, wash the mask in a gentle sanitiser and regarding the filters make sure there fit for the job in hand, no point having particulate filters if your etching with Hydrolchric acid, you need filters for this task.
I have Asthma so am always super safe with my masks, trust me driving yourself to hospital and the crawling up the entrance steps grasping for air isn't fun.
I know people who grind , steels, all kinds of plastics...some like Phenolics....really not clever.....oh and at the top of the nasty list..
Carbon fibre, also called Man Made Mineral Fibre or advanced space composites.
For those who don't know, it is evil stuff, as it shears into tiny needles which will go through glove and into the skin. Once there it can be for good! as if you cannot pull it out it wont show up an x ray.
If you heat it up and it starts to pyrolyze and smoke either by heat off the belt , a oven or anything that makes it smoke and it starts to break down then as it burns it has the ability to assimilate what surrounds it...ie it absorbs it...such as the bonding agents used in its construction. Even worse it changes its structure to a razor sharp microscopic 'fish hook'. If you breath this in then the fish hooks can lodge in your lungs or in your gut if you eat afterwards.
I was a Fire fighter on crash involving a Harrier which was a huge fire ball. The nest day a specialist team turned up dressed in full NBC kit and respirators. They sprayed the whole aircraft and crash site with watered down PVA glue. Once dry this bonded all the dust. Next took the aircraft away in a sealed containers . The runway area where it crashed and the grass surrounding it where our fire hoses had washed contaminates too were dug up sealed in barrels and disposed as toxic waste.
Our fire kit, helmets , boots, gloves etc and equipment such as breathing apparatus straps even our fire hoses etc were collected up, put in sealed oil drums and buried on a toxic land fill site...
Nasty stuff for sure.
Anyway back to the respirators , 3m do some good masks, this one is great I find.
uk.rs-online.com
Also one of these
This lightweight powered respirator gives good protection in a single unit, fitted with an impact visor this positive pressure powered respirator eliminates the drawbacks encountered with standard negative pressure face masks. The motor unit blows...
www.axminster.co.uk
Not a bad bit of kit, keeps the face cool and a slight pressure.....What ever you choose , choose well and replace often.
Mush better have the correct PPE mask than having a set of lungs damaged by years of dust and having to breathe through a medical mask with an oxygen cylinder next to you
Stay safe and buy a decent mask that fits you.