Vance C.
Well-Known Member
Hello guys, so first off, this is my first folding knife experiment, i normally forge or do stock removal of fixed blade knives, so this may or may not work for you (or anyone). Unfortunately i dont have many pictures of this, but heres what i did:
First- I cut out my blade blank, and profiled it just how i wanted it (sorry no pics)
Next- to flatten out the sides, and get the weird kind of scaley factory finish off, i took it to my disk sander with 150 grit sandpaper on it, and kept it as flat as possible!!
Last- to get the whole thing a uniform size, i duct taped a piece of 150 grit sandpaper to a piece of granite, and hand sanded the blade, using uniform pressure from both hands. going only one direction helps find scratches and pits that will have to be sanded out. after 150 grit, i moved up to 220 grit, to make sure its flat. im not going any higher right now, as im sure im going to scratch it in the process of fitting the handle and what not, and hardening and all that. I got it to be within a .001" tolerance, which i think will work!
i got the piece of granite for free from a local granite countertop place. it was a leftover piece from them installing a grill on a patio. it seems a lot of people are impressed by knife makers, so they want to help us out (which i am grateful for) plus it was a scrap that they were going to get rid of anyway.
heres some pictures of my granite slab, and my high tech surface sander
First- I cut out my blade blank, and profiled it just how i wanted it (sorry no pics)
Next- to flatten out the sides, and get the weird kind of scaley factory finish off, i took it to my disk sander with 150 grit sandpaper on it, and kept it as flat as possible!!
Last- to get the whole thing a uniform size, i duct taped a piece of 150 grit sandpaper to a piece of granite, and hand sanded the blade, using uniform pressure from both hands. going only one direction helps find scratches and pits that will have to be sanded out. after 150 grit, i moved up to 220 grit, to make sure its flat. im not going any higher right now, as im sure im going to scratch it in the process of fitting the handle and what not, and hardening and all that. I got it to be within a .001" tolerance, which i think will work!
i got the piece of granite for free from a local granite countertop place. it was a leftover piece from them installing a grill on a patio. it seems a lot of people are impressed by knife makers, so they want to help us out (which i am grateful for) plus it was a scrap that they were going to get rid of anyway.
heres some pictures of my granite slab, and my high tech surface sander


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