Well been awhile but here is a update!
I reheated my blade and there is a nice hamon but some weird stuff going on on the upper part of the blade.
Quick etch after 400 or 600 to see what hamon was like
Well after polishing and polishing the top has some weird banding. Im thinking the clay was too thick or something.
So I spent a few days basically practicing and learning more about etchign and sanding and polishing and was gonna put the blade aside and chalk it up as a learning blade when my son asked why I take off the cool grey/black color when it comes out of the etch. He said it looks really cool and he wants it. Sooo I figured what the hell. We sat down and talked and tried to figure out what else he wanted. Keep in mind hes 11 so im expecting some mall ninja/cartoon ideas going. I was sorta surpised. He wanted to keep the traditional copper habaki. But he also told me he didnt like the supper shiny ones on this knife cause the blade wasnt super shiny. Makes sense so far. So off to maiing the habaki (well actually 3 of them lol) and I finally arrived with this.
MACHIGANE
Soldered up - I used normal silver solder tho I was tempted to use the copper brazing rods I had
He wanted the front narrow and rounded off
Rough look he wanted
Oh before soldering
On the mune area of the habaki he wanted a plateau effect / \ Hard to capture in the pic tho. Not my personal choice to go with the rounded front but at this point Im making it all about him so he got what he wanted.
Fits very nicely and doesnt look bad. Called it quit for tonight and tomorrow will talk with him about the handle and sheath options. Im hoping he leans toward traditional saya myself.