I am going to build a new forge and wanted to ask if anyone has used Empire fire brick in forge construction. I have an abundance of these brick measuring 9x4 1/2x18 . we used them in our pottery kilns as floor brick , they were made by AP Green and have a 3000 degree rating. They are very tough.
I have thought on more than one occasion about using those bricks for a forge body and lining the inside with 2" of Kaowool (or better stuff) and rigidizer.
Well it looks like floors only , I am thinking of building a forge similar to Ed's build with an excess air burner . I will be headed to the scrap yard for the shell material and shopping for some Mizzou for casting the liner.
Check out the Build a Gas Forge and the Ribbon Burner attachments on the Forge Supplies page at www.WayneCoeArtistBlacksmith.com.
I recommend casting the floor and only using fire brick for closing down the ends. Kast-0-Lite is a light weight, insulating castable refractory.
Let me know if I can help you.