Cork belts - update

Kev

Well-Known Member
In a recent belt order I accidentally got a 400 grit cork belt. I offered to return it and the supplier said I could just keep it.
It says 400 grit, but it looks and feels like a roofing shingle. Do these belts need break in? What is their primary advantage? I’ve never even researched these belts before, but what the heck, it was free.
 
Yes, they need to be broken in. I have one and still haven't used it! I guess the process is get a piece of steel, turn up your grinder and lean into it to smooth the belt. As you use it they are suppose to get better and they last a long time too.
 
There are videos by Boss dog (i think) and Simple Little Life on break in/use that might be helpful. I have a gritless one that I loaded up with green compound, but I don't like it as much for a final finish as a scotchbright belt, partly because the scotchbright hides my mistakes while the cork brings them out. If you are looking for more of a mirror finish, i think it would work well though.
 
Update-
I got my new belt broken in and used it for the first time today. I have got to say that I was impressed.
With the comments on the thread coupled with some independent research, I was able to get the initial grit knocked down with a piece of scrap steel and take it from there.
The belt I got was if the 400 grit variety and it left a finish higher than what I would expect from a regular belt. Nice and smooth and more importantly even.
I got this belt for free but I think I will be ordering more in the future, definitely worth the money in my opinion.
 
I use a cork belt on nearly every knife I build anymore. I coat it generously and often with green chrome buff compound.
 
I use a cork belt on nearly every knife I build anymore. I coat it generously and often with green chrome buff compound.
Even the ones with grit?
I ran into several references for putting compound on the cork belt with no grit, but nothing about the ones with grit.
 
I've been wanting to try them awhile.
You will most likely not regret it. I feel like the addition of this belt has upped my game. Both from a finishing stand point and because it will make any prior scratches visible, so I’ve upped my grinding game to match.
 
Even the ones with grit?
I ran into several references for putting compound on the cork belt with no grit, but nothing about the ones with grit.
SRJohnson taught me about cork belts a long time ago. He uses them today and learned about them while he worked with Ron Lovelass. Steve is a knife making legend.

I have never seen a cork belt without grit.

You can use them "plain" just like they are in the grits you want. They generate a lot of heat.
They also have a bit of cushion to them when you press hard into them. Like a softer contact wheel. This comes in handy, especially trying to smooth out a stubborn low spot.

A cork belt has huge, chunky bits of cork with embedded abrasive glued to a belt. The high spots need to be knocked down a bit so you run it hard with a scrap piece of steel jammed into it for a minute or two. This smooths it out a bit. The break in period is often exaggerated. A minute or two is all you need.

Abrasive granules need to break or fracture to expose sharp new edges. If the abrasive is embedded in cork, the granules break down quite a bit slower. You would think this is good but you end up with a dull belt so you press harder -- and generate even more heat. There is probably a special application that really benefits from using a pain cork belt but knife making is not one of them. There are better choices.

Cork belts come in several grits. I tend to use either 400 or 600 grit. I coat it with green chrome buff compound. It doesn't stick that well so you have to re-apply it often while using it. Run the belt fast enough to work but slow enough all your compound doesn't fly off. Generally, I will grind to 120 grit and then switch to a cork belt. If want a mirror finish, I will grind to around 400 and then switch to a cork belt (which green chrome).

It's messy. You will be covered in green dust. Don't breathe that in. Use a respirator.

Cork belts will last a couple years, even with heavy use. At some point the glue fails and then you need to replace them.
 
SRJohnson taught me about cork belts a long time ago. He uses them today and learned about them while he worked with Ron Lovelass. Steve is a knife making legend.

I have never seen a cork belt without grit.

You can use them "plain" just like they are in the grits you want. They generate a lot of heat.
They also have a bit of cushion to them when you press hard into them. Like a softer contact wheel. This comes in handy, especially trying to smooth out a stubborn low spot.

A cork belt has huge, chunky bits of cork with embedded abrasive glued to a belt. The high spots need to be knocked down a bit so you run it hard with a scrap piece of steel jammed into it for a minute or two. This smooths it out a bit. The break in period is often exaggerated. A minute or two is all you need.

Abrasive granules need to break or fracture to expose sharp new edges. If the abrasive is embedded in cork, the granules break down quite a bit slower. You would think this is good but you end up with a dull belt so you press harder -- and generate even more heat. There is probably a special application that really benefits from using a pain cork belt but knife making is not one of them. There are better choices.

Cork belts come in several grits. I tend to use either 400 or 600 grit. I coat it with green chrome buff compound. It doesn't stick that well so you have to re-apply it often while using it. Run the belt fast enough to work but slow enough all your compound doesn't fly off. Generally, I will grind to 120 grit and then switch to a cork belt. If want a mirror finish, I will grind to around 400 and then switch to a cork belt (which green chrome).

It's messy. You will be covered in green dust. Don't breathe that in. Use a respirator.

Cork belts will last a couple years, even with heavy use. At some point the glue fails and then you need to replace them.
seems like a good investment to me!
 
I once used one and soaked it in water to get it to run cooler. I turned on the grinder and was treated with a shower.
I've done the same thing trying to get more life out of some belts....I tried oil, too with a little of the same result but not as bad.
 
Tracy...Thanks for the primer....sounds very useful for some things.

surprisingly reasonable for the lifespan!!

 
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