We already did Monday this week though...(Corby issues)

Frank Hunter

Well-Known Member
Alright...I've been using Corby style fasteners from a variety of sources for a long time. This is a new one...

Countersunk the 1/4" shoulder hole 3/16" inch or so, having already drilled the 3/16" shank through one scale, then the other during glue-up. Pretty standard stuff. This has been plenty of depth for the shoulder for hundreds of these fasteners previously. Well, as I'm grinding them off with a 50g Blaze, I see a little pucker showing up on one side of every single one. Six of them, two matching knives. I took a guess and poked the "pucker" with a drill bit and sure enough it was hollow underneath. Upon further investigation, and some very careful drill press action removing the remnants, I discovered that the internal thread of the female Corby goes nearly 1/4" up into the shoulder section, about half the length of the shoulder in fact.

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The aftermath...I feel like I'm doing forensic photography.

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These were eBay fasteners...I guess you get what you pay for. Here's a shot of a similar unit from Tracy, showing how the threads stop right at the shoulder instead of going way up into it to surprise the heck out of you just before lunch. I doubt that there's a specification for these, but it might be something to watch out for, especially if you're using a rare handle material or have a tight deadline to hold to.
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I think that it came up a few months ago that the design of the Corbys that Tracy carries and the ones that Jantz carries. I think it was that on one the sleeve of the female part would screw up to the nut on the male part and on the other there would be a gap. Of course that could be corrected by cutting the screw a little shorter. Nothing major like grinding into the hole on the female section but something to maybe size up before assembly.

Doug
 
I learned years ago to use a needle to measure how deep the hole was drilled before tapping. I recently bought some Colby bolts from a new source,when I checked the depth of these holes it was waaaay deep but since I checked I was able to countersink them enough so that it wasn't a problem. I ALWAYS check EVERY ONE for this.
 
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