Paul, thanks for the clarification. I have been bothering you so much about stamps, leather and what-not over email and PM that I figured I would start a chat in the Sheath/Leather area about the round knife to see what people were using. I am glad you chimed in. My goal is to not only make beautiful knives that preform just as well, but to provide leather worked sheaths that are beautiful like yours. I know your way is not the only way, but in my opinion you are one of the best and I love what you do.
Having said that, I have not gone out and looked for used saw blades that would meet that spec on thickness so I figured I would try the thinest stuff I could get my hands on at a good price, at the moment which was 1/8" CPM 154cm. So my plan now is to tweak the design. Make it a little bit smaller 3.75" -4" from tip to tip and see how thin I can get it so it will cut really well. I need to draw it up and do some math to see the thicknesses and what not.
I will keep you guys posted. I would still like to hear more about the round knife and the designs and what makes a good round knife, so keep it up guys.
Edited: So I did a little more drawing of the knives and the bigger one was really to big for my hands when I cut it out so I moved to a smaller one. From tip to tip it was 3 5/8" and from edge to butt 4 3/16" long. I will have to think about how to easily reduce the thickness to less than 1/8" to cut better.
thanks you all!
Brian