CliffStamp
Member
I understand that carbides are small.....but Cr carbides can be quite large...VERY large.
Think of this very simple fact, before hardening, there is much more carbide in the steel than after. The soaking removes a large portion of the carbide from the steel and ideally the quenching doesn't add it. However the blade gets much harder in the as-quenched state compared to after annealing or even normalizing yet it has a much lower fraction of and much smaller carbides.
Carbides do increase the hardness of a steel, in that if you took the same steel in the same micro-structure and then added/removed carbides it would change the hardness. However it is a much smaller effect than changes to the micro-structure directly due to phase differences (martensite vs austenite), carbon content of the phases, grain size and other factors.
The point is, if you are getting wonky data, it might be necessary to go back to square one and check a few things that may all be contributing a little bit.
The first thing I would want to check is just use 1095 or similar and see if you get the same as-quenched hardness and the normal very low tempering resistance.
The only thing which stands out immediately is that walking up the tempering range and air cooling after tempering might be forming bainite which is temper resistant.