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  1. J

    My forge build.....WIP......it's going to take a while!

    I noticed that on almost all the gauges I looked at. Not sure, maybe it is related to the overall accuracy of 1.5% of total range?
  2. J

    My forge build.....WIP......it's going to take a while!

    I just now noticed this, it does seem kinda ridiculous, but then I already bought the ITC-100...
  3. J

    My forge build.....WIP......it's going to take a while!

    Yes it's downstream I believe. The layout is from the propane tanks to the regulator to the gas valve to the needle valve to the pressure gauge then to the blower tube ???
  4. J

    My forge build.....WIP......it's going to take a while!

    OK the videos have finally uploaded, probably a bit of information overload. 5 min... https://drive.google.com/open?id=1dMQDaOrQuhiPrj9rt1jT-vd0jYVAfdT8 10 min... https://drive.google.com/open?id=1dPDqp7LUJGw0t3zauyYJFFOyk66-WUAZ 15 min...
  5. J

    My forge build.....WIP......it's going to take a while!

    Well I fired it up again and while it gets hot fast something is wonky with mys PSI gauge. First off there is only 3 major divisions between the 0 and the 5, secondly the readings keep changing. Maybe the heat affects it? Here are 5 pictures of the gauge in order from the time I fired it up...
  6. J

    My forge build.....WIP......it's going to take a while!

    Thanks Ken! Yes I think there is good bit of dragon's breath. And it gets hot in the shop with the forge fired up. But I do have to say it never got that hot that fast with my little old Matheson forge! Next time I'll crack the garage door and turn on my squirrel cage I have mounted at the top...
  7. J

    My forge build.....WIP......it's going to take a while!

    Ok I took it up to 2300 F today, maybe a bit more, and I'm pretty sure it will go more if I let it. I started with the blower at about 3/4ths damped and ended up with it full open. I started the gas at about 2 psi. You can actually hear the gas valve whining over the roar of the forge in I...
  8. J

    My forge build.....WIP......it's going to take a while!

    Huuuh yes... But I don't have a lathe or a mill with a DRO! ;) I'll work on a video but I gotta warn you it won't be pretty!
  9. J

    My forge build.....WIP......it's going to take a while!

    Maybe after I get done I could do a quick walk around video of the shop if anybody is interested.
  10. J

    My forge build.....WIP......it's going to take a while!

    Quick update for anybody watching, I've been firing the forge up to about 1000 F roughly every 3 hours, waiting until it gets under a 100 F before each round. No cracks in the refractory so far, wish me luck! Tomorrow I'll go all out a few times. Try to get some pictures or a video. In the...
  11. J

    Get to the choppa!

    I think they look great! I'd like to try one. I think that style is becoming quite popular too. Check out this video at about the 2:16 mark....
  12. J

    My forge build.....WIP......it's going to take a while!

    Just a quick update. I'm trying to cure the refractory as slow as I can with very little control. I have been firing the forge up for less than a minute every 2 hours or so after the forge cools completely. It's difficult to keep the temps in the range the 'suggested schedule' specifies. So...
  13. J

    My forge build.....WIP......it's going to take a while!

    Agreed! I did another quick fire to about 480 degrees F. I'll try to do another tonight if I don't fall asleep too early!
  14. J

    My forge build.....WIP......it's going to take a while!

    Well I fired it again, it seems that 5/8's to 2/3 of the blower damper open gives me the best swirl. It gets up to temp very quick and I try to shut it down before 500 degrees F.
  15. J

    My forge build.....WIP......it's going to take a while!

    Thanks Ken! I assume after I think the castable is 'cured; then then I paint on the ITC-100? At this point even given the my dismal coating of the castable I'm pretty stoked! And you Sir have been the best guide I could have hoped for through this process! Thank you for sticking with me!
  16. J

    My forge build.....WIP......it's going to take a while!

    Thank you Ed for the input. I'm trying to adhere to the curing schedule but I don't have near fine enough control on the heat! I waited until the forge body got down into the mid 70's F before firing it up again (and then for less than a minute!) and I shut it down before it hit 450 Degrees F...
  17. J

    My forge build.....WIP......it's going to take a while!

    My floor is probably close to an inch! The walls maybe a 1/4-1/2" in places. the top is an 1/8" if that! I fired it up briefly. About 1 minute maybe and the temp went over the firing/curing schedule I referenced earlier. It wouldn't sustain a flame with the blower on full (at maybe 2 psi), but...
  18. J

    My forge build.....WIP......it's going to take a while!

    I see, the top and sides are mostly rounded, though it appears to be a rough rounding! So your toaster oven is PID controlled? Does it work out OK? I should have probably tried that, I went and bought a second oven to temper in. I used to cast bullets way back when, it was the only way I could...
  19. J

    My forge build.....WIP......it's going to take a while!

    Thank you so much for letting me know! I could have had some ugly times soldering otherwise! I'll keep them wire types straight! Your welds, yes! I never learn as much as when I'm watching a pro weld! I have no good reason for squaring up the bottom other than I thought that was what I should...
  20. J

    My forge build.....WIP......it's going to take a while!

    Well I don't feel real good about today, just to get that upfront. Totally out of my element with the castable, but I attempted it anyway. Pretty sure the top is too thin and the sides are too thick and the bottom too wet! I guess we'l see what comes of it. The instructions say I need to...
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