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Have you tried any straightening techniques? Straightening/flattening horn used to be frequently done but it seems the various techniques are becoming sort of a lost art. I would try heating or soaking in vinegar. I can straightened cow bone by just grinding thin and leaving it clamped flat for...

Punching a nick is sort of difficult if you just have a heat treat oven. I know for a fact you cannot heat to 1600, pull it out and lay it on a metal surface, get the punch and hammer all ready, and then punch it. I have tried, it just cools off too quick. My oven struggles to get over 1600...