First Knife WIP

Erdbeereis

Well-Known Member
I just started my first knife today! It's turning out much better than I thought, hopefully my beginner's luck keeps coming. :)

Starting hacksawing the blade out from the bar stock.

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Now I smoothed it out with my 1x30 sander, a half-round file, and a little Dremel work.

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It's 1084 from Aldo with around a 3.5" blade and 4-4.5" handle (I haven't measured it yet).

I just have one question, how much pressure should I use when I start the grind? I'm starting with a new 60 grit Norton Blaze belt.

Any constructive criticism is greatly appreciated. :)
 
Start with light pressure to get a feel for what you are doing and add pressure as needed. DO NOT get in a hurry. Attempting to use too much pressure and speed is how you'll end up grinding you fingers and knuckles as much as the blade. Take your time and be safe.
 
Okay. I'm going to drill the handle holes today. If I understand correctly, if I were to use 1/8 pins for the handle, I would drill the tang holes with something like 3/16 to allow extra room? And when I would do the handle scale pins I would drill the holes with something like a #30 bit?

I'll post some pics of the grind soon.
 
UPDATE:

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I drilled 1/4" holes and I'm planning on 3/16" pins for the handle.

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I accidentally touched the handle with a trizact so it got a little shiny. That won't cause any trouble with the handle right?

I feel like I did a nice lean convex for my first ever grind. I use a progression of:

Blaze 60

Blaze 120

Trizact A60

Trizact A45

Trizact A30

I really like the finish I got.

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I was surprised at how well I got the distal taper. The tip isn't too thin pre-HT right?

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Edge thickness.

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Does this look like a good first grind. Not too thin?

Any comments are appreciated. :)
 
Being that you have already drilled out your pin holes in the tang file this away for future reference. Even if you go just 1/64" over the nominal size of the pin you are going to get a noticeable gap between the pin stock and the side of the pin hole. Use a metric or number bit that is a couple of thousandths larger than the pin size to come closer. What I've started doing to get even a closer fit is I go around the hole with a carbide bit a couple of times just enough that the pin stock slips in with a slight contact. You can do the same thing with the handle material too.

Doug
 
Well it looks alot better than my first knife. lol.
I think you are fine on the thickness for heat treat. I am fairly sure that a #30 bit is the one to use but I haven't used 1/8th pin in awhile and I am at home not at the shop. Look around on a few of the supply house websites, a few have a chart for this.

You are doing great and I am looking forward to the rest of your WIP on your very first baby!

Laurence

www.rhinoknives.com
 
I started a new one in the last few days.

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My 1x30 broke so I haven't done the grind yet, in the meantime I've started on my first kitchen knife. I'll try to get a pic in the next few days.

One question, I'm not sure if the handles are completely straight, will this affect the ability to attach the handles? If so, how can I straighten them? During HT?
 
One question, I'm not sure if the handles are completely straight, will this affect the ability to attach the handles? If so, how can I straighten them? During HT?

Yes, this will cause problems. I suggest, since the steel is annealed and quite soft, use a vice and hand pressure to gently correct the bend as much as possible by eye, then glue (spray adhesive works well) sandpaper to a truly flat surface (glass sheet is a good bet). Coat the tang using a sharpy marker so you can see what is happening, and sand it flat.
 
I think I straightened the handles well now.

Here's a pic of the kitchen knife I started.

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My sander is supposed to come on Friday so I'll be able to do the grinds then. :)
 
Last edited:
Here's a rather large update...

I did the grinds on both knives now. It's definitely getting easier the more times I do it.

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Tip geometry.

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Edge thickness.

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Here's the other knife.

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Tip.

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Thanks for looking!
 
Edge thickness.

One word of advice, finish the edges to at least 220 grit and smooth out the sharp corners before heat-treating, this will help reduce the chance of bad things happening in the quench....
And drill the handle holes first, too.

Good looking grinds...:)
 
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